METHODS

The raw material I use is called Abaca and comes from banana leaves, imported from the Philipines.  I purchase it in large sheets and mix it into a pulp by using a "Hollander Beater”. 

 

 

 

 

This machine has a vat and metallic rotating beater that breaks down the fibers as the water circulates around the wheel.  It was made by Mark Lander of New Zealand. The Model is a "Little Critter." The beating action separates the fibers into small units so they will take the color and also cling to each other when the paper is formed and dried.

After the Abaca has become pulp it is poured into plastic bins to be colored.  I used two types of coloring agents.  Some of the fibers were colored with natural pigments, and retention aid added to make the fibers pick up the color.  Some pulp is dyed with a liquid dye, left over night and they rinsed many times. Both of the dyes are best quality and will not fade.  ( I would not hang them in the direct sun for long periods)

I make many small samples to check the colors..  It is not possible to see the actual colors of the pulp when it is wet so it is necessary to let each sample dry before making adjustments. 

MOULD AND DECKLE

The pulp is lifted out of the vat on screens and pressed on wool felts before being pressed to dry on boards. In some of the work several layers of pulp, of various colors, are placed on one piece before drying.  After the sheets are thoroughly dried they are removed from the boards and any finishing details such as beads or sewing is done at that time.

CASTING ON MOULD AND SCREEN

I use screens for making large pieces, 24 in. x 24 in. and up.

I remove the bulk of the water by gravity and a wet vacuum.

I finish some of my work with an encaustic surface of wax.

 

I am glad to show any interested person how paper is made if they wish to visit my studio in Danville.